Parts and design
Drawings, geometric tolerances, datums, part features and engineering file formats.
- Bend reliefs
Cuts that separate local bend regions: placement, dimensional references, CAD rules and fabrication acceptance.
- Blind holes
Non-through holes: usable bore and thread depth, drill-point geometry, remaining wall, chip evacuation and inspection requirements.
- Clearance fits
Calculating limit clearance, reading hole/shaft tolerance classes and preserving functional clearance through manufacture and service.
- Corner reliefs
Process-specific cutouts that provide clearance at sheet-metal bend intersections or machined internal corners.
- Counterbored holes
Cylindrical recesses with seating shoulders: fastener clearance, depth references, remaining material and machining acceptance.
- Countersunk holes
Specify conical fastener seats by angle, diameter, face and remaining material, with fabrication and inspection requirements.
- Cross holes
Intersecting-hole geometry, interrupted machining, internal edge acceptance and inspection for cross-drilled parts.
- Deep cavities
Designing machined cavities around tool reach, corner access, chip removal and the required finished geometry.
- Embossed features
Local sheet-metal forms: geometry, process distinctions, tooling limits and functional acceptance.
- Hems
Folded sheet-metal edges: hem styles, gap and return dimensions, forming constraints and finished-part acceptance.
- Internal pockets
Accessible recesses and cavities: tool access, corner and floor geometry, depth, remaining walls and functional inspection.
- Joggled flanges
Specifying local flange offsets for overlapping parts, with defined surfaces, runouts, tooling and assembly tolerances.
- Keyways
Shaft and hub slots for keyed connections: dimensions, fits, manufacturing access and separate strength checks.
- Knurled surfaces
Specify knurl pattern, pitch basis, process and finished envelope without confusing tool pitch with surface finish.
- Louvers
Formed sheet-metal ventilation features: geometry, forming access, airflow area and boundaries of performance claims.
- Press fits
Specifying interference joints through size limits, material response, assembly control and demonstrated retention.
- Reamed holes
Finished-hole requirements, reamer selection, pre-hole allowance and inspection boundaries.
- Splines
Shaft/hub spline geometry, fit, engagement and inspection, with bounded standard and catalogue references.
- Tapped holes
Internal thread requirements: callouts, cutting versus forming, pilot geometry, usable depth and inspection.
- Thin walls
Evaluating wall thickness with unsupported span, material, manufacturing process and final functional requirements.
- Through-holes
Holes that pass through the intended material: function, extent, breakthrough, edge condition and inspection.
- Transition fits
Fits permitting either clearance or interference: limit calculations, assembly consequences and inspection requirements.
- Undercuts
Recessed or overhung features: machining access, relief-groove callouts, molding release and inspection boundaries.
- Weld preparations
Defining joint edges, root geometry, cleanliness and fit-up without substituting a preparation sketch for a welding procedure.
- 3MF files
Manufacturing model packages, extension compatibility, tessellation and reliable handoff of 3MF geometry and slicer projects.
- DWG drawing files
DWG handoffs: file version, units, layouts, references and custom-object compatibility.
- DXF drawing files
DXF exchange: format versions, units, entity geometry and a bounded manufacturing handoff.
- IGES files
Exchanging IGES geometry with explicit translator settings, units, body expectations and post-import checks.
- JT files
JT exchange: tessellation, precise geometry, PMI, assembly dependencies and version-specific handoff checks.
- Parasolid files
Parasolid model exchange: text/binary variants, target versions, body and assembly content, and receiving checks.
- PDF engineering drawings
Engineering drawing exchange in PDF: revision authority, content quality, scale, measurement and CAD handoff.
- QIF inspection data
Exchanging linked product, inspection-plan and measurement-result information with explicit QIF versions and semantic checks.
- STEP AP203
AP203 edition and translator distinctions, configuration-controlled model exchange, geometry validation and practical handoff checks.
- STEP AP214
AP214 exchange: legacy specification status, translator choices, geometry, color and post-import acceptance.
- STEP AP242
Exchanging product geometry, assemblies and manufacturing information with explicit edition and translator boundaries.
- STL mesh files
Using triangle meshes with explicit scale, tessellation, topology and manufacturing checks.
- Angularity
Angularity tolerance zones, datum-dependent interpretation and inspection planning, with bounded geometric examples.
- BSPP threads
Identifying parallel pipe threads and specifying the separate sealing interface needed for a complete connection.
- BSPT threads
Identifying ISO 7 sealing pipe threads, including tapered R/Rc and parallel Rp forms, without confusing fit with qualified joint performance.
- Circular runout
Interpreting datum-related rotational variation at individual circular elements and distinguishing it from roundness and total runout.
- Circularity
Datum-independent roundness, tolerance-zone interpretation and the effects of association, sampling and filtering on inspection.
- Cylindricity
Interpreting the full cylindrical form zone and planning measurements that reveal variation around and along a surface.
- Datum reference frames
Establishing repeatable geometric references from specified part features, precedence and constraint rules.
- Flatness
Interpreting planar flatness requirements and evaluating them without confusing datum orientation, sampled form, or restraint.
- ISO metric threads
Metric fastening-thread designations, pitch and tolerance classes, coating state and dimensional versus joint-performance requirements.
- Least material condition
Understanding least-material size, geometric tolerance growth and minimum-wall intent without confusing feature and datum modifiers.
- Maximum material condition
Linking feature size and geometric tolerance for assembly, with explicit envelope, virtual-condition and datum boundaries.
- NPT threads
NPT identification, taper and gauging, distinctions from NPTF and BSPT, and product-specific sealing and assembly requirements.
- Parallelism
Datum-based orientation tolerances for surfaces, axes, and median features, with practical interpretation and inspection limits.
- Perpendicularity
Interpreting datum-related 90-degree orientation zones and measuring the required surface or derived feature.
- Position tolerance
Interpreting location zones, datum constraints and material modifiers without reducing every position requirement to a two-coordinate formula.
- Profile of a line
Interpreting sectional profile zones, datum constraints, tolerance distribution, and measurement coverage without substituting whole-surface or best-fit results.
- Profile of a surface
Theoretical surface definition, zone distribution, datum constraints and inspection choices for surface-profile tolerances.
- Straightness
Distinguishing surface-line and derived-median-line straightness, with explicit extent, sampling and evaluation choices.
- Surface roughness Ra
Arithmetic mean profile roughness, measurement scale and units, standards generations, and comparisons with Rq, Rz and Sa.
- Surface roughness Rz
Interpreting profile peak-to-valley roughness with explicit ISO or legacy definitions, filtering and measurement conditions.
- Total runout
Whole-feature runout relative to a datum axis, including radial and face applications, inspection setup, and limits of sectional measurements.
- Unified inch threads
Unified thread series, TPI and A/B classes, with coating, gauging and joint-performance boundaries.