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PlanarManufacturing Wiki

Parts and design

Drawings, geometric tolerances, datums, part features and engineering file formats.

  • Bend reliefs

    Cuts that separate local bend regions: placement, dimensional references, CAD rules and fabrication acceptance.

  • Blind holes

    Non-through holes: usable bore and thread depth, drill-point geometry, remaining wall, chip evacuation and inspection requirements.

  • Clearance fits

    Calculating limit clearance, reading hole/shaft tolerance classes and preserving functional clearance through manufacture and service.

  • Corner reliefs

    Process-specific cutouts that provide clearance at sheet-metal bend intersections or machined internal corners.

  • Counterbored holes

    Cylindrical recesses with seating shoulders: fastener clearance, depth references, remaining material and machining acceptance.

  • Countersunk holes

    Specify conical fastener seats by angle, diameter, face and remaining material, with fabrication and inspection requirements.

  • Cross holes

    Intersecting-hole geometry, interrupted machining, internal edge acceptance and inspection for cross-drilled parts.

  • Deep cavities

    Designing machined cavities around tool reach, corner access, chip removal and the required finished geometry.

  • Embossed features

    Local sheet-metal forms: geometry, process distinctions, tooling limits and functional acceptance.

  • Hems

    Folded sheet-metal edges: hem styles, gap and return dimensions, forming constraints and finished-part acceptance.

  • Internal pockets

    Accessible recesses and cavities: tool access, corner and floor geometry, depth, remaining walls and functional inspection.

  • Joggled flanges

    Specifying local flange offsets for overlapping parts, with defined surfaces, runouts, tooling and assembly tolerances.

  • Keyways

    Shaft and hub slots for keyed connections: dimensions, fits, manufacturing access and separate strength checks.

  • Knurled surfaces

    Specify knurl pattern, pitch basis, process and finished envelope without confusing tool pitch with surface finish.

  • Louvers

    Formed sheet-metal ventilation features: geometry, forming access, airflow area and boundaries of performance claims.

  • Press fits

    Specifying interference joints through size limits, material response, assembly control and demonstrated retention.

  • Reamed holes

    Finished-hole requirements, reamer selection, pre-hole allowance and inspection boundaries.

  • Splines

    Shaft/hub spline geometry, fit, engagement and inspection, with bounded standard and catalogue references.

  • Tapped holes

    Internal thread requirements: callouts, cutting versus forming, pilot geometry, usable depth and inspection.

  • Thin walls

    Evaluating wall thickness with unsupported span, material, manufacturing process and final functional requirements.

  • Through-holes

    Holes that pass through the intended material: function, extent, breakthrough, edge condition and inspection.

  • Transition fits

    Fits permitting either clearance or interference: limit calculations, assembly consequences and inspection requirements.

  • Undercuts

    Recessed or overhung features: machining access, relief-groove callouts, molding release and inspection boundaries.

  • Weld preparations

    Defining joint edges, root geometry, cleanliness and fit-up without substituting a preparation sketch for a welding procedure.

  • 3MF files

    Manufacturing model packages, extension compatibility, tessellation and reliable handoff of 3MF geometry and slicer projects.

  • DWG drawing files

    DWG handoffs: file version, units, layouts, references and custom-object compatibility.

  • DXF drawing files

    DXF exchange: format versions, units, entity geometry and a bounded manufacturing handoff.

  • IGES files

    Exchanging IGES geometry with explicit translator settings, units, body expectations and post-import checks.

  • JT files

    JT exchange: tessellation, precise geometry, PMI, assembly dependencies and version-specific handoff checks.

  • Parasolid files

    Parasolid model exchange: text/binary variants, target versions, body and assembly content, and receiving checks.

  • PDF engineering drawings

    Engineering drawing exchange in PDF: revision authority, content quality, scale, measurement and CAD handoff.

  • QIF inspection data

    Exchanging linked product, inspection-plan and measurement-result information with explicit QIF versions and semantic checks.

  • STEP AP203

    AP203 edition and translator distinctions, configuration-controlled model exchange, geometry validation and practical handoff checks.

  • STEP AP214

    AP214 exchange: legacy specification status, translator choices, geometry, color and post-import acceptance.

  • STEP AP242

    Exchanging product geometry, assemblies and manufacturing information with explicit edition and translator boundaries.

  • STL mesh files

    Using triangle meshes with explicit scale, tessellation, topology and manufacturing checks.

  • Angularity

    Angularity tolerance zones, datum-dependent interpretation and inspection planning, with bounded geometric examples.

  • BSPP threads

    Identifying parallel pipe threads and specifying the separate sealing interface needed for a complete connection.

  • BSPT threads

    Identifying ISO 7 sealing pipe threads, including tapered R/Rc and parallel Rp forms, without confusing fit with qualified joint performance.

  • Circular runout

    Interpreting datum-related rotational variation at individual circular elements and distinguishing it from roundness and total runout.

  • Circularity

    Datum-independent roundness, tolerance-zone interpretation and the effects of association, sampling and filtering on inspection.

  • Cylindricity

    Interpreting the full cylindrical form zone and planning measurements that reveal variation around and along a surface.

  • Datum reference frames

    Establishing repeatable geometric references from specified part features, precedence and constraint rules.

  • Flatness

    Interpreting planar flatness requirements and evaluating them without confusing datum orientation, sampled form, or restraint.

  • ISO metric threads

    Metric fastening-thread designations, pitch and tolerance classes, coating state and dimensional versus joint-performance requirements.

  • Least material condition

    Understanding least-material size, geometric tolerance growth and minimum-wall intent without confusing feature and datum modifiers.

  • Maximum material condition

    Linking feature size and geometric tolerance for assembly, with explicit envelope, virtual-condition and datum boundaries.

  • NPT threads

    NPT identification, taper and gauging, distinctions from NPTF and BSPT, and product-specific sealing and assembly requirements.

  • Parallelism

    Datum-based orientation tolerances for surfaces, axes, and median features, with practical interpretation and inspection limits.

  • Perpendicularity

    Interpreting datum-related 90-degree orientation zones and measuring the required surface or derived feature.

  • Position tolerance

    Interpreting location zones, datum constraints and material modifiers without reducing every position requirement to a two-coordinate formula.

  • Profile of a line

    Interpreting sectional profile zones, datum constraints, tolerance distribution, and measurement coverage without substituting whole-surface or best-fit results.

  • Profile of a surface

    Theoretical surface definition, zone distribution, datum constraints and inspection choices for surface-profile tolerances.

  • Straightness

    Distinguishing surface-line and derived-median-line straightness, with explicit extent, sampling and evaluation choices.

  • Surface roughness Ra

    Arithmetic mean profile roughness, measurement scale and units, standards generations, and comparisons with Rq, Rz and Sa.

  • Surface roughness Rz

    Interpreting profile peak-to-valley roughness with explicit ISO or legacy definitions, filtering and measurement conditions.

  • Total runout

    Whole-feature runout relative to a datum axis, including radial and face applications, inspection setup, and limits of sectional measurements.

  • Unified inch threads

    Unified thread series, TPI and A/B classes, with coating, gauging and joint-performance boundaries.

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